China Best Sales Cast Iron Single Screw Plastic Extruder Gearbox for Torque Change gearbox definition

Product Description

ZLYJ Series Single Screw Gearbox for Plastic/rubber Extruder              

Brief Introduction          .

1. CHINAMFG series reduction gearbox is a transmission part that possesses high precision hard gear surface and thrust  block designed for plastic screw extruder. 

2.The design of product adapts all kinds of norm specified in ZBJ19009-88/it features that gear and axis parts are made of high strength alloy steel.                                     

3.The gear is processes by carburization, quenching and tooth grinding process. 

4.The precision of gear is grade 6 specified in GB1009588.

5.The hardness of gear surface is HRC54~62. At front end of hollow input axis there is large specification thrust bearing that will bear axial thrust force while the screw is working.

6.The complete machine features compact, high in bearing capacity, stable in transmission, low noise, high efficiency, etc.

 Applicable scope
       Various plastic rubber industry

  • The input rotation of prime mover shall be ≤1500rpm
  • The peripheral speed of gear drive shall be≤20m/s
  • The working ambient temperature shall be within -40°C~45°C. Per heat the lubricating oil to above 0°C when the ambient temperature is below 0°C.
  • Rotation is available both forwards and backwards.

FAQ

Q1: What about the shipping methods?

A1: For urgent order and light weight, you can choose the following express: UPS, FedEx, TNT, DHL, EMS.

 For heavy weight, you can choose to deliver the goods by air or by sea to save cost.
 

Q2: What about the payment methods?

A2: We accept T/T, L/C for big amount, and for small amount, you can pay us by PayPal, Western Union etc.
 

Q3: How much does it cost to ship to my country?

A3: It depends on seasons. Fee is different in different seasons. You can consult us at all times.
 

Q4: What’s your delivery time?

A4: Usually we produce within 25-30days after the payment confirmed.
 

Q5: Can I print our logo/code/series number on your motor?

A5: Yes, of course.
 

Q6: Can I order some sample for our testing?

A6: Yes, but it needs some expense.
 

Q7: Can you customize my product in special requirment?

A7: Yes, we can offer OEM.

Factory

Office Block

Company Staff
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Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Best Sales Cast Iron Single Screw Plastic Extruder Gearbox for Torque Change   gearbox definition		China Best Sales Cast Iron Single Screw Plastic Extruder Gearbox for Torque Change   gearbox definition
editor by CX 2024-02-09