China Good quality Customized High Precision Iron Casting Parts Factory in Mining Industry with Good quality

Product Description

WELCOME TO MAPLE

ABOUT US
Maple machinery is a one-stop steel manufacturer with casting, forging and machining as its main business. In addition to our own investment casting plant and machine workshop, we always cooperate with other local factories in HangZhou to provide professional steel parts manufacturing services all over the world.

CERTIFICATION
The foundry and machine shop of Maple Machinery have ISO9001 certification, and all cooperative factories are required to have ISO certification

ADVANTAGES
 • More than 15 years export experience, provide high quality parts
 • Advanced manufacturing inspection equipment
 • Quick response when dealing with problems
 • Professional team of engineers in casting, forging and machining
 • Competitive price
 • Close to HangZhou port, on-time delivery time
 • Local supplier partner network in HangZhou
 • One to 1 order management

FACTORY SHOW

INDUSTRY SERVICE OF MAPLE
Maple machinery can play a professional value in any industry that needs steel parts. We provide high quality parts for more than 30 industries and the main markets.

MINING INDUSTRY
Maple supplies High-Quality casting parts and forging parts for mining industry, these parts are used for drilling, blasting, digging, transporting, crushing and refining. All of components can withstand harsh and abusive work environments.
These components can be roller levers, pallets, hammers, chain links, adapters, sleeves etc.

CONSTRUCTION MACHINERY
Wear resistant castings and high strength forgings are very common in construction machinery. They help machines to build facilities, transport materials, landfill, and maintain roads.
Maple provides reliable long life parts for customers to finish projects and cost down.
 • Track Links                                      • Clamping
 • Lifting Eyes                                      • Quick Joint
 • Bearing Covers                                • Sprockets
 • Tooth Blocks                                    • Side Plates
 • Track shoes                                     • Beam connectors
 • Mounting Brackets                           • Trencher Tooth
 • Bucket Teeth                                    • Coupling

OIL & GAS INDUSTRY
Maple’s castings are widely used in the exploration, pumping, transportation filtering and refining of both oil and gas. We have rich experience in manufacturing the parts with highest degree of quality, durability and corrosion resistance. The components are made from tough, high specification materials, often involving high levels of product verification and testing.
We can cast parts with complex internal structure, special material and high performance.
 • Valve Components                          • Crank Arm
 • Impellers                                          • Compressor Components
 • Pump Bodies                                   • Instrument accessories
 • Flanges                                            • Blowout Protector
 • Drilling Components                        • Fittings/Couplings
 • Burner Parts                                    • Rod Locks
 • Bottom Plate                                    • Jack Parts

AGRICULTURAL INDUSTRY
Agriculture is the oldest industry in the world. Maple utilizes investment casting to manufacture parts and components with long life cycles and high durability for tough agricultural applications.

RAIL & TRANSIT
Rail & transit industry has large demands of high quality safe cast components. Maple provided steel parts for rail rolling stock, maintenance equipment, railway infrastructure, trucks and wagons.

FOOD PROCESSING INDUSTRY

MEDICAL EQUIPMENT

HYDRAULIC CYLINDER                                         FORESTRY & LOGGING

OUR SERVICES

Since 2004, Maple machinery has been strengthening its professional ability and expanding its business scope. Now we provide a variety of metal parts manufacturing services, inspection services and technical consulting services.

MATERIAL
• Carbon Steel and Alloy Steel
• Stainless Steel and Duplex Steel
• High Manganese Steel
• Gray Cast Iron
• Ductile Cast Iron
• High Chromium Cast Iron
• Aluminum
• Bronze

DELIVERY PROJECTS
• Investment Casting(Lost Wax)
• Sand Casting
• Lost Foam Casting
• Close Die Forging
• Open Die Forging
• Rolled Ring Forging
• Precision Machining
• Cutting & Welding

INSPECTION
• Hardness Testing
• Impact Testing
• Tensile Testing
• Spectral Analysis
• Metallographic Examination
• Radiographic Testing (RT)
• Magnetic Particle Testing (MT)
• Penetrant Testing (PT)
• Ultrasonic Testing (UT)

MAPLE’S WORLDWIDE SUPPLY NETWOKR

Maple has customers in more than 30 countries, serving hundreds of companies and developing thousands of parts. We welcome any credit company, no matter where you come from and what industry you are in.

Choosing the Right Ball Bearing for Your Application

When choosing a Ball Bearing, there are several things to consider. These factors include: the size, lubricant type, presence of corrosive agents, stray electrical currents, and more. It can be challenging to choose the right type, size, and type of ball bearing for your application. You should also carefully calculate the loads to determine the right size. Here are some tips for choosing the right Ball Bearing for your application.

Single-row

The single-row ball bearing is 1 of the most popular types of bearings. The inner and outer ring are designed with raceway grooves that are shaped slightly larger than the balls. This type of bearing has a low torque and can handle high-speed applications with minimal power loss. The radial dimensions of single-row ball bearings also vary, so it is possible to find 1 that fits your specific application. Besides the above-mentioned advantages, single-row ball bearings are also available with varying grease levels and are widely applicable to applications where the space is limited.
Single-row ball bearings are also called angular-contact ball bearings. Because of their single-row design, they are not separable and can accommodate a high-speed, heavy-duty application. Single-row angular-contact ball bearings can only handle axial load in 1 direction, and they must be installed in pairs for pure radial loads. Single-row ball bearings are a popular type of rolling bearings and can be used for a wide range of applications.
bearing

Self-aligning

The self-aligning ball bearing was invented by Sven Wingquist, a plant engineer for a textile company in Sweden. While he was responsible for making production as efficient as possible, he soon realized that the machinery he had in place wasn’t working as efficiently as it could. Although ball bearings are great for reducing friction, they were not flexible enough to compensate for misalignments in the machine.
Self-aligning ball bearings have 2 rows of balls and a common sphered raceway. The inner ring is curved and combines the 2 rows of balls into 1 cage. These bearings can tolerate shaft misalignment and compensate for static angular defects. They can be used in simple woodworking machinery, ventilators, and conveying equipment. They are often the preferred choice for applications where shaft alignment is an issue.

Ceramic

A Ceramic ball bearing is a type of high-performance bearing that is available in both full-ceramic and hybrid forms. The main differences between ceramic and steel ball bearings are their construction, lubrication, and mobility. High-quality ceramic ball bearings are durable, and they are ideal for corrosive and high-temperature applications. The material used to create these bearings helps prevent electrolytic corrosion. They are also ideal for reducing the friction and lubrication requirements.
Ceramic balls are harder and less brittle than steel balls, which gives them a higher degree of rigidity. Ceramics also have a higher hardness, with a hardness of Rc75-80 compared to Rc58-64 for steel balls. Their high compressive strength is approximately 5 to 7 times greater than steel. In addition, they have a very low coefficient of friction, which allows them to spin at higher speeds and with less friction. This increases their lifespan and durability, and decreases the energy needed to turn cranks.

Steel

Unlike traditional bearings, steel balls have a relatively uniform hardness. Carbon steel, for instance, is 2.1% carbon by weight. According to the American Iron and Steel Institute, copper content must be no more than 0.40% and manganese content should not be more than 1.65 g/cm3. After carbonizing, steel balls undergo a process called sizing, which improves their roundness geometry and hardness.
The main differences between steel ball bearings and ceramic ball bearings can be traced to their different materials. Ceramic balls are made from zirconium dioxide or silicon nitride. Silicon nitride is harder than steel and resists shocks. The result is increased speed and longer service life. Polyoxymethylene acetal (PMMA) bearing balls are known for their stiffness, strength, and tolerance, but are not as common as steel ball bearings.

Plastic

The most popular types of plastic ball bearings are made of polypropylene or PTFE. These bearings are used in applications requiring higher chemical resistance. Polypropylene is a structural polymer that offers excellent physical and chemical properties, including excellent resistance to organic solvents and degreasing agents. Its lightweight, low moisture absorption rate, and good heat resistance make it an excellent choice for high-temperature applications. However, plastic bearings are not without their drawbacks, especially when operating at very high temperatures or under heavy loads.
Compared to metal bearings, plastic ball-bearings do not require lubrication. They also are highly corrosion-resistant, making them an excellent choice for wash-down applications. They are also post-, autoclave-, and gamma sterilizable. Many conventional steel ball-bearings cannot handle the high temperatures of food processing or swimming pools. In addition to high temperature applications, plastic ball bearings are resistant to chemicals, including chlorine.
bearing

Glass

Plastic sliding bearings are molded bearings made of engineering plastic. With self-lubricating modification technology, these bearings can be produced by injection molding of plastic beads. They are widely used in various industries such as office equipment, fitness and automotive equipment. In addition to plastic bearings, glass balls are used in a variety of other applications, including medical equipment. Glass ball bearings have excellent corrosion resistance, excellent mechanical properties, and are electrically insulators.
Plastic ball bearings are made of all-plastic races and cages. These bearings are suitable for applications that are exposed to acids and alkalis. Because they are cheaper than glass balls, plastic ball bearings are popular in chemical-exposed environments. Stainless steel balls are also resistant to heat and corrosion. But the main disadvantage of plastic ball bearings is that they are not as strong as glass balls. So, if weight and noise is your main concern, consider using plastic balls instead.

Miniature

The global miniature ball bearing market is expected to reach US$ 2.39 Billion by 2027, at a CAGR of 7.2%. Growth in the region is attributed to technological advancement and government initiatives. Countries such as India and China are attracting FDIs and emphasizing the establishment of a global manufacturing hub. This is boosting the market for miniature ball bearings. The miniscule ball bearings are manufactured in small quantities and are very small.
Some manufacturers produce miniature ball bearings in different materials and designs. Chrome steel is the most popular material for miniature ball bearings because of its high load capacity, low noise properties, and lower cost. But the cost of stainless steel miniature bearings is low, since the amount of steel used is minimal. Stainless steel miniature bearings are the smallest in size. Therefore, you can choose stainless steel mini ball bearings for high-speed applications.

Angular-contact

Angular-contact ball bearings have 3 components: a cage, inner ring, and balls. Angular-contact ball bearings can support high axial and radial loads. Various design and manufacturing attributes make angular-contact ball bearings suitable for a variety of applications. Some features of this bearing type include a special lubricant, different cage materials, and different coatings.
The size of an angular-contact ball bearing is determined by the design units: outer ring width, axial load, and radial load. Depending on the type of application, an angular-contact ball bearing may be manufactured in double-row, triple-row, or quadruple-row configurations. Angular contact ball bearings can be classified according to their design units, which range from metric to imperial. A higher ABEC number means tighter tolerances. To determine the tolerance equivalent of a particular bearing, consult a standard Angular-contact ball bearing table.
Angular-contact ball bearings feature high and low-shoulder configurations. They have two-dimensional races that accommodate axial and radial loads. They are available in self-retaining units with solid inner and outer rings, and ball and cage assemblies. Cages made of cast and wrought brass are the most popular, but lightweight phenolic cages are also available. The latter is a better choice because it doesn’t absorb oil and has lower rolling friction.
bearing

Materials

When it comes to the construction of a ball bearing, high-quality raw materials are a crucial component. These materials not only affect the overall quality of a ball bearing, but also influence the cost. That’s why you should pay close attention to raw material quality. In addition to that, raw materials should be tested several times before the manufacturing process to ensure quality. Read on for some information about the different types of materials used to make ball bearings.
Steel is the most common material for ball bearings. Most ball bearings contain stainless steel balls, which are remarkably corrosion-resistant. They are also resistant to saltwater and alkalis. However, stainless steel balls are heavier than plastic ones, and they are also magnetic, which may be a drawback in some applications. If you’re looking for a metal-free option, glass balls are the way to go. They’re sturdy, lightweight, and resistant to a wide range of chemicals.

China Good quality Customized High Precision Iron Casting Parts Factory in Mining Industry     with Good qualityChina Good quality Customized High Precision Iron Casting Parts Factory in Mining Industry     with Good quality