China Steel Agricultural Part by Investment Casting agricultural trailer parts

Product Description

Steel Agricultural Part by Investment Casting

1.Company Profile:

 

Specializing in the manufacturing of lost wax investment castings and finished products in carbon steel and alloy steel, our company is a world class manufacturer and supplier of investment castings in China. It consists of 2 major facilities, both steel casting foundry and CNC machining factory which enable us to supply both precision castings and finished products with an annual production capacity of over 20,000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.

The headquarters of our company is located in the famous industrial town Xihu (West Lake) Dis., HangZhou in China. It is very convenient to be reached with an advantageous geographic position; it is located about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal production base of the cast steel foundry is located in Qiucun Town, Xihu (West Lake) Dis., HangZhou, a distance of 15 kilometers away from the Headquarters. Our company was established in 1992, it covers a total area of 40,500 square meters and now has more than 500 employees, including 10 engineers and 60 technicians. The company owns a brand-new foundry, which covers an area of more than 30,000 square meters.

Our products cover a wide range of industries including train; railway, automobile; truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine ,hardware, power equipment and so on. We are capable to produce products according to customers’ drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5,000 kinds of different products have been developed and produced by us. We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

 

2. Our Mission:

Create the Best Value for Customers,Contribute for Equipment Manufacturing in the World.

3. Our Values:

  • Moving with the Times
  • Pioneering and Innovation
  • Harmony and Win-Win
  • Striving for Excellence

4.Xihu (West Lake) Dis.n Resources:
Working Style: Sincere pragmatic ,  Persistent effort ,  Teamwork ,  Struggle&Transcend
Employee Image: Elegant style,  Polite and courteous,  Warmly and humble,  Be neither Arrogance nor Inferiority,  Preciseness and Professional.

                            Xihu (West Lake) Dis.n resources
Casting Engineers 3
Material Engineers 1
Heat Treatment Engineers1 1
Machining Engineers12 5
Professional Technician 12
QA 28
Production Managers 55
Sales &Customer Service Staffs18 18
Direct Labor 390
                              Total :513

5.Annual Turnover:
Expected Target : Up to 2571, annual turnover exceeds 60 million dollars

                    Annual turnover(Unit: Million Dollars)
2005 $ 7.4m
2006 $ 9.0m
2007 $ 12.6m
2008 $ 16.0m
2009 $ 10.7m
2571 $ 15.5m
2011 $ 18.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

6.Product Descripition:

Description Investment casting 
Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. position. accuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Machining Travel Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM 
Quality control 0 defects,100% inspection before packing  
Application

Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

7.Product Profile:

1. Marterial percentage

alloy steel:45%          
carbon steel:35%
stainless steel:10%
iron:10%

2. Casting weight percentage

0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%

3. Industry percentage

Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery:10%
Other machinery compponents:10%

4. Globa market share

United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:15%

5. Production capacity

Production Capacity: 25,000 tons / year
The Current Production Output: 18,000 tons / year
Production Saturation Percentage:72%

8. Manufacturing  Process:
Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat treatment

9.Major Machining Equipment List:

Machining Capabilities
Three-Axis turning centre 1 set
Four-Axis Horizontal Machine Center 1 set
Vertical Lifting Milling Machine 4 sets
Plane Milling Machine 2 sets
CNC Lathe Machine 27 sets
Engine Lathe Machine 6 sets
Radial Drilling Machine 4 sets
CNC Drilling Machine 5 sets
Four-Axis Vertical Machine Center 21 sets
CNC Milling Machine 6 sets
Universal Milling Machine 2 sets
Fase Milling Machine 3 sets
Oblique Xihu (West Lake) Dis. CNC Lathe Machine 2 sets
Special Lathe 5 sets
Porous Drilling Machine 1 set
Cylindrical Drilling Machine 11 sets

10. Key Testing Equipments:

1.Direct-Reading Spectrometer 12.3D Scanner
2.Non-contact infrared thermometer 13.Coordinate Measuring Machine
3.Metallographic Microscope 14.Surface Roughness Tester
4.Tension Tester 15.Ultrasonic Testing Machine(HS600)
5.Low Temperature Chamber For Impact Specimen 16.Coating thickness gauge
6.Impact Test Machine 17.Portable Magnetic Particle Tester
7.Magnetic Particle Testing Machine 18.Portable Hardness Tester
8.Ultrasonic Testing Machine 19.Hardness Test  Machine
9.X-ray tester 20.Rockwell Hardness Test Machine
10.Surface Roughness Tester 21.Contact infrared thermometer
11.Video Measurement Machine  

11.We provide various test facilities as mentioned under:

1. Chemical analysis
2. Tensile strength
3. Elongation rate
4. Shrinkage rate
5. Impact test 
6. Harness test
7. Metallography
8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)
9. Surface roughness test 
10. CMM test 

12.APQP and Inspection Report:

APQP-Casting  

  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Casting Process Instruction
  5. Solidification Simulation Report
  6. Heat Treatment Work Instruction
  7. Casting Final Quality Control WI
  8. Visual Inspection VI For Surface Irregularities

APQP-Machining 

  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Machining Process Instruction
  5. Gauge List And Validation Plan
  6. Final Quality Control WI 

Inspection Report-Casting

  1. Material Test Report(A)
  2. Material Test Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Destructive Test Report
  7. Coating Test Report
  8. Visual Inspection Report
  9. Casting Inspection Report

Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report

Other Quality Document 

  • PPAP Checklist
  • Measurement System Analysis Study
  • Process Capability Studies
  • Corrective Action Report(8D)
  • Packaging Instruction

13.Core Competition Advantages:
Advantages 1:High Engineering and Technical Capability

  1. An industry’s top engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
  2. Special Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures
  3. Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the best value for the customers.
  4. Use casting simulation analysis system software 100%  to ensure the success of the one-time trial sample 

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity

  1. Our testing equipments are not only leading in the industry, and also has a very complete range, they are   hardware guarantee to ensure us continue to provide high-quality products for our customers .
  2. IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of  unqualified product.
  3. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
  4. Carrying out ISO9001 and TS16949 quality management system, full implementation of 6S and Kanban site management, which is software guarantee of the quality.
  5. We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction, focusing on customer demands and exceeding their expectations”.

Advantages3: Good Customer Service

  1. XIHU (WEST LAKE) DIS.NG can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
  2. Quotation, Quality Complaints and Email Response get fast effective feedback within 48 hours.
  3. We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate: 95%

 Advantages 4: Powerful Deep-processing Ability
  It is the best core competitive advantage different with others in the industry

  1. Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
  2. High technical content in machining, and casting with sheet metal, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most competitive advantage, it is the best choice for you.
  3. XIHU (WEST LAKE) DIS.NG has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.

14. Contact Information:

 

 

US $4.2-4.6
/ Piece
|
100 Pieces

(Min. Order)

###

Casting Method: Lost Wax Investment Casting
Process: Lost Wax Investment Casting
Molding Technics: Gravity Casting
Application: Agricultural Machinery
Material: Cast Steel
Surface Preparation: Shot Blast+Clean by Ultrasonic Cleaning Machine

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 

Specializing in the manufacturing of lost wax investment castings and finished products in carbon steel and alloy steel, our company is a world class manufacturer and supplier of investment castings in China. It consists of 2 major facilities, both steel casting foundry and CNC machining factory which enable us to supply both precision castings and finished products with an annual production capacity of over 20,000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.

The headquarters of our company is located in the famous industrial town Yinzhou, Ningbo in China. It is very convenient to be reached with an advantageous geographic position; it is located about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal production base of the cast steel foundry is located in Qiucun Town, Fenghua, Ningbo, a distance of 15 kilometers away from the Headquarters. Our company was established in 1992, it covers a total area of 40,500 square meters and now has more than 500 employees, including 10 engineers and 60 technicians. The company owns a brand-new foundry, which covers an area of more than 30,000 square meters.

Our products cover a wide range of industries including train; railway, automobile; truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine ,hardware, power equipment and so on. We are capable to produce products according to customers’ drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5,000 kinds of different products have been developed and produced by us. We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

###

                            Human resources
Casting Engineers 3
Material Engineers 1
Heat Treatment Engineers1 1
Machining Engineers12 5
Professional Technician 12
QA 28
Production Managers 55
Sales &Customer Service Staffs18 18
Direct Labor 390
                              Total :513

###

                    Annual turnover(Unit: Million Dollars)
2005 $ 7.4m
2006 $ 9.0m
2007 $ 12.6m
2008 $ 16.0m
2009 $ 10.7m
2010 $ 15.5m
2011 $ 18.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

###

Description Investment casting 
Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. positionaccuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Machining Travel Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM 
Quality control 0 defects,100% inspection before packing  
Application

Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

###

1. Marterial percentage

alloy steel:45%          
carbon steel:35%
stainless steel:10%
iron:10%

2. Casting weight percentage

0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%

3. Industry percentage

Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery:10%
Other machinery compponents:10%

4. Globa market share

United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:15%

5. Production capacity

Production Capacity: 25,000 tons / year
The Current Production Output: 18,000 tons / year
Production Saturation Percentage:72%

###

Machining Capabilities
Three-Axis turning centre 1 set
Four-Axis Horizontal Machine Center 1 set
Vertical Lifting Milling Machine 4 sets
Plane Milling Machine 2 sets
CNC Lathe Machine 27 sets
Engine Lathe Machine 6 sets
Radial Drilling Machine 4 sets
CNC Drilling Machine 5 sets
Four-Axis Vertical Machine Center 21 sets
CNC Milling Machine 6 sets
Universal Milling Machine 2 sets
Fase Milling Machine 3 sets
Oblique Guide CNC Lathe Machine 2 sets
Special Lathe 5 sets
Porous Drilling Machine 1 set
Cylindrical Drilling Machine 11 sets

###

1.Direct-Reading Spectrometer 12.3D Scanner
2.Non-contact infrared thermometer 13.Coordinate Measuring Machine
3.Metallographic Microscope 14.Surface Roughness Tester
4.Tension Tester 15.Ultrasonic Testing Machine(HS600)
5.Low Temperature Chamber For Impact Specimen 16.Coating thickness gauge
6.Impact Test Machine 17.Portable Magnetic Particle Tester
7.Magnetic Particle Testing Machine 18.Portable Hardness Tester
8.Ultrasonic Testing Machine 19.Hardness Test  Machine
9.X-ray tester 20.Rockwell Hardness Test Machine
10.Surface Roughness Tester 21.Contact infrared thermometer
11.Video Measurement Machine  

###

1. Chemical analysis
2. Tensile strength
3. Elongation rate
4. Shrinkage rate
5. Impact test 
6. Harness test
7. Metallography
8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)
9. Surface roughness test 
10. CMM test 

###

APQP-Casting  
  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Casting Process Instruction
  5. Solidification Simulation Report
  6. Heat Treatment Work Instruction
  7. Casting Final Quality Control WI
  8. Visual Inspection VI For Surface Irregularities
APQP-Machining 
  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Machining Process Instruction
  5. Gauge List And Validation Plan
  6. Final Quality Control WI 
Inspection Report-Casting
  1. Material Test Report(A)
  2. Material Test Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Destructive Test Report
  7. Coating Test Report
  8. Visual Inspection Report
  9. Casting Inspection Report
Inspection Report-Machining 
  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other Quality Document 
  • PPAP Checklist
  • Measurement System Analysis Study
  • Process Capability Studies
  • Corrective Action Report(8D)
  • Packaging Instruction
US $4.2-4.6
/ Piece
|
100 Pieces

(Min. Order)

###

Casting Method: Lost Wax Investment Casting
Process: Lost Wax Investment Casting
Molding Technics: Gravity Casting
Application: Agricultural Machinery
Material: Cast Steel
Surface Preparation: Shot Blast+Clean by Ultrasonic Cleaning Machine

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 

Specializing in the manufacturing of lost wax investment castings and finished products in carbon steel and alloy steel, our company is a world class manufacturer and supplier of investment castings in China. It consists of 2 major facilities, both steel casting foundry and CNC machining factory which enable us to supply both precision castings and finished products with an annual production capacity of over 20,000 tons, and the products are mainly exported to Europe, America, Japan and other destinations around the world.

The headquarters of our company is located in the famous industrial town Yinzhou, Ningbo in China. It is very convenient to be reached with an advantageous geographic position; it is located about 30 kilometers away from the Bei-lun Port which is the second biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal production base of the cast steel foundry is located in Qiucun Town, Fenghua, Ningbo, a distance of 15 kilometers away from the Headquarters. Our company was established in 1992, it covers a total area of 40,500 square meters and now has more than 500 employees, including 10 engineers and 60 technicians. The company owns a brand-new foundry, which covers an area of more than 30,000 square meters.

Our products cover a wide range of industries including train; railway, automobile; truck, construction machinery, mining machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine ,hardware, power equipment and so on. We are capable to produce products according to customers’ drawings or samples, we focus on both carbon steel and alloy steel. Up to today, more than 100 raw materials and 5,000 kinds of different products have been developed and produced by us. We are familiar with the various industrial standards, such as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial standards.

###

                            Human resources
Casting Engineers 3
Material Engineers 1
Heat Treatment Engineers1 1
Machining Engineers12 5
Professional Technician 12
QA 28
Production Managers 55
Sales &Customer Service Staffs18 18
Direct Labor 390
                              Total :513

###

                    Annual turnover(Unit: Million Dollars)
2005 $ 7.4m
2006 $ 9.0m
2007 $ 12.6m
2008 $ 16.0m
2009 $ 10.7m
2010 $ 15.5m
2011 $ 18.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

###

Description Investment casting 
Material Carbon steel, alloy steel, stainless steel
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting surface roughness Ra 12.5um
Casting weight range 0.1-90kg
Size Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision Positioning accuracy 0.008mm, Rep. positionaccuracy 0.006mm
Machining surface roughness Ra0.8~6.3um
Max Machining Travel Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available OEM & ODM 
Quality control 0 defects,100% inspection before packing  
Application

Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.

###

1. Marterial percentage

alloy steel:45%          
carbon steel:35%
stainless steel:10%
iron:10%

2. Casting weight percentage

0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%

3. Industry percentage

Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery:10%
Other machinery compponents:10%

4. Globa market share

United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:15%

5. Production capacity

Production Capacity: 25,000 tons / year
The Current Production Output: 18,000 tons / year
Production Saturation Percentage:72%

###

Machining Capabilities
Three-Axis turning centre 1 set
Four-Axis Horizontal Machine Center 1 set
Vertical Lifting Milling Machine 4 sets
Plane Milling Machine 2 sets
CNC Lathe Machine 27 sets
Engine Lathe Machine 6 sets
Radial Drilling Machine 4 sets
CNC Drilling Machine 5 sets
Four-Axis Vertical Machine Center 21 sets
CNC Milling Machine 6 sets
Universal Milling Machine 2 sets
Fase Milling Machine 3 sets
Oblique Guide CNC Lathe Machine 2 sets
Special Lathe 5 sets
Porous Drilling Machine 1 set
Cylindrical Drilling Machine 11 sets

###

1.Direct-Reading Spectrometer 12.3D Scanner
2.Non-contact infrared thermometer 13.Coordinate Measuring Machine
3.Metallographic Microscope 14.Surface Roughness Tester
4.Tension Tester 15.Ultrasonic Testing Machine(HS600)
5.Low Temperature Chamber For Impact Specimen 16.Coating thickness gauge
6.Impact Test Machine 17.Portable Magnetic Particle Tester
7.Magnetic Particle Testing Machine 18.Portable Hardness Tester
8.Ultrasonic Testing Machine 19.Hardness Test  Machine
9.X-ray tester 20.Rockwell Hardness Test Machine
10.Surface Roughness Tester 21.Contact infrared thermometer
11.Video Measurement Machine  

###

1. Chemical analysis
2. Tensile strength
3. Elongation rate
4. Shrinkage rate
5. Impact test 
6. Harness test
7. Metallography
8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography)
9. Surface roughness test 
10. CMM test 

###

APQP-Casting  
  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Casting Process Instruction
  5. Solidification Simulation Report
  6. Heat Treatment Work Instruction
  7. Casting Final Quality Control WI
  8. Visual Inspection VI For Surface Irregularities
APQP-Machining 
  1. Process Flow Diagrams
  2. Control Plan
  3. Process FMEA
  4. Machining Process Instruction
  5. Gauge List And Validation Plan
  6. Final Quality Control WI 
Inspection Report-Casting
  1. Material Test Report(A)
  2. Material Test Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Examination Report
  5. Radiographic Test Report
  6. Destructive Test Report
  7. Coating Test Report
  8. Visual Inspection Report
  9. Casting Inspection Report
Inspection Report-Machining 
  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other Quality Document 
  • PPAP Checklist
  • Measurement System Analysis Study
  • Process Capability Studies
  • Corrective Action Report(8D)
  • Packaging Instruction

Agricultural Parts – The Best Metal for Agricultural Implements

Agricultural parts are used in almost every stage of cultivation and livestock management. The best metal for agricultural implements is steel. Agricultural equipment manufacturers are constantly trying to improve their products to better suit the needs of the farmer. In addition, they want to reduce the cost of repair. However, repairs on agricultural equipment are the responsibility of the farmer.
agriculturalparts

Steel is the best metal for agricultural implements

Choosing the right metal for agricultural implements can be tricky. There are different factors to consider, such as strength, elasticity, corrosion resistance, and ease of processing. All of these can seem to conflict with one another. However, steel has proven to be the best choice for agricultural equipment.
The metal is durable, affordable, and flexible. It can be customized to suit the characteristics of the agricultural equipment. It is also available in many grades, shapes, and thicknesses.
In addition, steel is environmentally friendly. It is resistant to chemicals and pesticides. It also maintains its integrity across a wide range of outdoor temperatures. It is also rust-resistant.
In addition to its strength, boron steel is also heat-resistant. It is also abrasion-resistant. Boron steel is used in agricultural machinery, chemical equipment, and other industrial units.
It is also highly corrosion-resistant. Agricultural processes are often exposed to harsh chemicals, dirt, and heat. Its low maintenance is also a good reason for farmers to use it.
The boron steel used for agricultural equipments also has the added benefit of an ultra-hard compound. It is used in the working parts of soil tillage machines. It is also used in food processing equipment.
The boron technology is a very effective way to prevent abrasive wear. It also increases the strength of the working parts of the agricultural equipments.
Modern farming is a very industrialized business. This is evident by the fact that most farm implements are made of low-alloy steel.
agriculturalparts

Technology has greatly shaped agriculture throughout time

Throughout history, technology has shaped agriculture, in both good and bad ways. It has been the catalyst of modernization and globalization. It has made travel and communication easier, increased business and education, and facilitated the building of cities.
There are several technological achievements that have made farming easier and more profitable. For example, genetic engineering is the way to go for many crops. Genetic modification makes crops more resistant to pests and weather, and preserves soil. Other advances include soilless farming methods and improved drip irrigation.
The most obvious benefit of modern agricultural technologies is the ability to produce more food with less labour. Precision farming also allows farmers to better care for their livestock. Many barns nowadays are equipped with Wi-Fi and automated feed systems. In addition, farmers can adjust the temperature in their barns using their smartphones.
There is no doubt that agriculture has undergone a paradigm shift in the last 50 years. In particular, the agricultural machinery and powered machinery have streamlined the mundane and transformed the way farmers operate. This is especially true for large scale farming.
Agricultural technology has improved the most mundane of farming tasks, such as weeding and watering. However, it has also led to new innovations in agriculture, such as genetically modified crops. Genetically modified crops are also known to conserve water and reduce carbon emissions.
The most important thing to remember about the aforementioned technological feats is that they have a cost. While it may be expensive to upgrade a whole farm, investing in a few technological breakthroughs can help farmers to achieve their goals and minimize problems along the way.

COVID-19 has been the biggest catalyst to supply chain breakdowns for farm equipment manufacturers

Among the most damaging effects of the COVID-19 pandemic has been the supply chain breakdowns in the farm equipment industry. According to a survey conducted by the Assn. of Equipment Manufacturers, 105 respondents weighed in on the effects of the pandemic on their business and industry.
The survey found that seven out of 10 executives have experienced a moderate impact on their supply chain. A quarter of respondents reported that the impact was extremely negative. AEM’s members are leading the industry’s response to the pandemic and are working with federal and state officials to mitigate its spread.
While the effects of the pandemic are still being felt worldwide, the U.S. economy is showing signs of recovery. However, there are still significant disruptions in the supply chain.
One reason why equipment manufacturers have been able to lead the country’s recovery is because of the efforts they’ve made to protect their employees. Most equipment requires hundreds of different components. Many manufacturers are stepping up to help keep employees safe by expediting raw materials and providing incentives to stay on the job.
However, even though the economy is improving, labor shortages are expected to persist. This is a problem that could amplify the imbalance among channels.
Some companies have been bringing back mothballed production lines to service and focusing on just-in-time delivery of raw materials and component parts. Some companies have also increased e-commerce sales and engaged new suppliers.
agriculturalparts

Intercropping prevents moisture loss and soil erosion

Agricultural practices such as intercropping are a key part of preventing moisture loss and soil erosion. It has been practiced for thousands of years, especially in temperate regions. However, the industrialization of agriculture in the 20th century led to the abandonment of intercropping in developed countries. The interest in organic farming has led First World farmers to return to intercropping.
In addition to reducing moisture loss and soil erosion, intercropping can also help to increase drought resistance. For example, intercropping maize with legumes can increase the soil moisture during peak rainfall. This improves soil hydrology and fertility, resulting in improved crop growth and yields.
The most effective crops to use for reducing soil erosion are legumes. Legumes have a dense root system and have a good canopy cover to protect the soil from the erosive effects of rainfall.
Soil erosion is a serious threat to agricultural sustainability. The amount of eroded soil directly deposited into reservoirs and beaches is approximately 29 percent of total soil erosion. In addition, more than half of eroded soil is transported by runoff. Agricultural practices that accelerate the erosion process must be reduced to avoid negative impacts on productivity.
In early experiments, researchers evaluated the effects of mixed cropping systems. They also investigated the interactions of different agricultural species. In a study on maize, Smith et al. found that legumes can meet protein needs in maize systems without increasing inputs.

Farmers use machines in almost every stage of cultivation and livestock management

Using machines in almost every stage of the agriculture cycle is no small feat. Most farmers still follow the old fashioned model of handpicking, shoveling, and baling. A modern day farmer could grow one thousand acres of corn. One may have a hard time keeping up with the herds on such a large scale. Some farmers have taken the lead in the modern era and are utilizing high tech solutions to their farming woes.
While many are still clinging to old school methods, modern day breeders and farmers have found the best way to produce high quality livestock is to modernize their facilities. Machines such as those pictured below are a boon to farmers and livestock alike. Machines such as these have also revolutionized the way farmers harvest crops. Machines such as these allow farmers to work the dirt with less abrasion and more precision. Many farmers are using machines to help with manure management, crop rotation, and weed control. Some have also tapped into the technology incorporated in these machines to enhance animal welfare. Some farmers are using technology such as these to make animal identification quicker and easier. Some farmers have even incorporated drones into their operations. Using drones in animal management has many benefits. Farmers are able to keep an eye on a small herd, reduce stress on a large herd, and improve the overall quality of the animals they produce.
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editor by czh 2022-12-07