Tag Archives: hydraulic gear box

China Standard Dh10b53e Small Slew Drive Hydraulic Reducer Motor Slewing Gear Box gearbox drive shaft

Product Description

DH10B53E small slew drive hydraulic reducer motor slewing gear box

Product description:

Daixin planetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.

The main devices we are making are walking reducers, lifting reducers and swing reducers.

They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.
 

 

 

Product Slewing drive reducer
Model DH10B53E
Max. output torque 10000 Nm
Ratio 53:1
Max. input torque 170Nm
Max. output speed 12.7 r/min
Application slewing drive for truck crane, wrecker, aerial working platform, etc
OEM  Acceptable

 

 

Product features:
 

1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty 
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.

 

Packing and delivery details:

Packing method: plywood box (1 pc / box)

 

 

Company details:

ZheJiang CHINAMFG Intelligent Technology Co., Ltd is a scientific and technological enterprise engaged in the research, development and production of planetary gear transmission products, like slewing reducers, Travel drive reducers, lifting winch reducers, hydraulic winches, etc.

The company has always put quality management as the top priority of the company’s development. The products are manufactured not only meet the international ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE standards. 

Daixin Intelligent Technology relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets. Be our partners and be our friends.
 

 

 

 

Our clients:

The company relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets.

Currently, the cooperative customers include: the famous construction machinery manufacturers Zoomlion, the largest wrecker manufacturer ZheJiang CHINAMFG Company, and the largest high-altitude vehicle manufacturer HangZhou Handler Company.

Products are also exported to Russia, Belarus, Spain, UK, Canada, Australia, India, Malaysia and other countries.
 

 

 

 

FAQ:

1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.  

2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order. 

3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.

5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.

 

Thank you for the time. For any question or requirements, please contact me 🙂
 

 

 

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Application: Machinery, Agricultural Machinery, Wrecker, Truck Crane
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

  • Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
  • Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
  • Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
  • Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
  • Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
  • Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
  • Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
  • Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
  • Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Standard Dh10b53e Small Slew Drive Hydraulic Reducer Motor Slewing Gear Box   gearbox drive shaft	China Standard Dh10b53e Small Slew Drive Hydraulic Reducer Motor Slewing Gear Box   gearbox drive shaft
editor by CX 2024-01-26

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Product Description

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Industrial applications of casing

For rotating and sliding parts, bushings are an important part of the machine. Due to their anti-friction properties and load-carrying capacity, they are an important part of many different industrial processes. Bushings play a vital role in industries such as construction, mining, hydropower, agriculture, transportation, food processing and material handling. To learn more about the benefits of bushings, read on. You’ll be amazed how much they can help your business!
bushing

type

When comparing enclosure types, consider the material and how it will be used. Oilite bushings are made of porous material that draws lubricant into the liner and releases it when pressure is applied. These are manufactured using a sintered or powered metal process. Copper and tin are the most commonly used materials for making copper bushings, but there are other types of metal bushings as well.
Another popular type is the plain bearing. This type reduces friction between the rotating shaft and the stationary support element. This type provides support and load bearing while relying on soft metal or plastic for lubrication. Journal bearings are used to support the linear motion of the engine crankshaft in large turbines. They are usually babbitt or hydrodynamic with a liquid film lubricant between the 2 halves.
The oil-impregnated paper sleeve is made of high-quality kraft insulating paper. These bushings contain 2 layers of capacitor grading, with the innermost layer electrically connected to the mounting flange. These are mature processes and are widely used in different voltage levels. CZPT Electric (Group) Co., Ltd. provides UHV DC and AC oil-impregnated paper wall bushings for environmental control rooms.
Electrical bushings are used to transmit electricity. These can be transformers, circuit breakers, shunt reactors and power capacitors. The bushing can be built into the bushing or through the bushing. The conductors must be able to carry the rated current without overheating the adjacent insulation. A typical bushing design has a conductor made of copper or aluminum with insulation on all other sides. If the bushing is used in a circuit, the insulation needs to be high enough to prevent any leakage paths.
Voltage and current ratings of electrical bushings. Solid type electrical bushings typically have a center conductor and a porcelain or epoxy insulator. These bushings are used in small distribution transformers and large generator step-up transformers. Their test voltage is typically around 70 kV. Subsequent applications of this bushing may require a lower halfway release limit. However, this is a common type for many other applications.
bushing

application

Various industrial applications involve the use of casing. It is an excellent mechanical and chemical material with a wide range of properties. These compounds are also packaged according to national and international standards. Therefore, bushings are used in many different types of machines and equipment. This article will focus on the main industrial applications of casing. This article will also explain what a casing is and what it can do. For more information, click here. Casing application
Among other uses, bushing assemblies are used in aircraft and machinery. For example, a fuel tank of an aircraft may include baffle isolator 40 . The bushing assembly 16 serves as an interface to the fuel tank, allowing electrical current to flow. It can also be used to isolate 1 component from another. In some cases, bushing assemblies are used to provide a tight fit and reduce electrical resistance, which is important in circuits.
The benefits of casing go beyond reducing energy transmission. They reduce lubrication costs. If 2 metal parts are in direct contact, lubrication is required. Thus, the bushing reduces the need for lubrication. They also allow parts of the car to move freely. For example, rubber bushings may begin to deteriorate due to high internal temperatures or cold weather. Also, oil can affect their performance.
For example, bushing CTs in oil and gas circuit breakers are used as window current transformers. It consists of a toroidal core and secondary windings. The center conductor of the bushing acts as the single-turn primary of the BCT. By tapping the secondary winding, the ratio between primary and secondary can be changed. This information can be found on the asset nameplate.
Among other uses, bushings are used in diagnostic equipment. These components require precise positioning. Fortunately, air sleeves are perfect for this purpose. Their frictionless operation eliminates the possibility of misalignment. In addition, products based on porous media help minimize noise. A casing manufacturer can advise you on the best product for your equipment. Therefore, if you are looking for replacement bushings for your existing equipment, please feel free to contact Daikin.

Material

Dry ferrule cores were selected for study and examined under an Olympus polarizing microscope (BX51-P). Core slices showing layers of aluminum foil with a distance of approximately 2 cm between adjacent capacitor screens. The aluminum foil surface has a multi-layered structure with undulations due to shrinkage and crepe. Differences between the 2 types of foils are also revealed.
A typical metal bushing material consists of a high-strength metal backing and a solid lubricant. These materials have higher load-carrying capacity and low friction during operation. Additionally, they are precision machined to tight tolerances. They also offer better thermal conductivity and better fatigue resistance. The accuracy of the metal bushing is improved due to the re-machining process that takes place after the bearing is assembled. Additionally, metal bushing materials are more resistant to wear than plastic bushing materials.
Plastic bushings are relatively inexpensive and readily available off the shelf. Also, the price of custom plastic bushings is relatively low. However, they are not recommended for heavy duty applications. Plastics degrade under high loads and can damage mating parts. Also, if the plastic bushings are not manufactured accurately, they can become misaligned. These are just some of the reasons for choosing metal bushings over plastic.
A mechanically bonded bushing 40 is placed over the stabilizer bar and compressed into the outer sleeve/bracket assembly. The outer metal member includes slotted holes that compensate for the tolerance stacking between the first and second bushing assemblies. Pre-assembly allows the assembly plant to receive a complete assembly ready for vehicle assembly, rather than sub-assembly at the vehicle manufacturing plant.
bushing

cost

Control arm bushings are a major component of modern vehicle suspension systems. Damaged bushings can negatively affect the handling and performance of your car. Replacing bushings on a car can cost $200 to $500. While that’s pretty cheap for a handful of control bushings, replacing the entire suspension system could set you back over $1,200. Thankfully, if you want to repair or replace the bushing yourself, you can do it yourself for a fraction of the cost.
If you decide to replace the control arm bushing yourself, it’s best to shop around for the best price. Many auto parts stores offer cheaper bushings that you don’t have to spend a fortune on. Even if you don’t drive for years, rubber can degrade and create cracks in the material. These cracks can be as deep as three-8hs of an inch. This makes it dangerous to drive a car with damaged control arm bushings.
Hiring a mechanic might be a good idea if you don’t like doing the work yourself. You can save money and time by repairing the control arm yourself, but you may have to hire a mechanic to do the job. Replacing the front sway bar bushing alone can cost between $450 and $900. While these components are relatively inexpensive, you can replace them for a better-handling car.
In some cases, sizing the bushings is a more economical option, but if you want to replace your entire suspension system, it’s better to buy a brand new lower limit. You can even save labor by buying a replacement part fork with a good lower portion. In addition to improving your car’s handling and ride, new bushings will add to your car’s overall value. If you are not sure which parts you need, ask your mechanic for a quote.
While the cost of replacing control arm bushings is relatively low, it’s a good idea to compare quotes from multiple mechanics. By getting multiple quotes for the same repair, you can save as much as $50 to $100 on the total cost of your car. In addition to labor costs, parts and labor can vary, so shop around to find the mechanic best suited for your car. There’s no reason to settle for sub-par service when you can save $50 or more!

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What is a driveshaft and how much does it cost to change one?

Your car is made up of a lot of moving elements. Knowing every single component is critical since a damaged driveshaft can severely injury other areas of the auto. You may possibly not know how critical your driveshaft is, but it truly is essential to know if you want to repair your vehicle. In this write-up, we will examine what a driveshaft is, what its indicators are, and how significantly it fees to change a driveshaft.
air-compressor

Repair broken driveshafts

A damaged driveshaft does not permit you to switch the wheels freely. It also exposes your vehicle to higher repair fees owing to ruined driveshafts. If the push shaft breaks while the vehicle is in movement, it may cause a crash. Also, it can drastically influence the efficiency of the automobile. If you will not correct the issue proper away, you could risk much more expensive repairs. If you suspect that the drive shaft is ruined, do the following.
First, make positive the push shaft is safeguarded from dust, moisture, and dust. A proper driveshaft cover will avert grease from accumulating in the driveshaft, lowering the chance of further damage. The grease will also cushion the metal-to-metallic make contact with in the continuous velocity joints. For illustration, hitting a soft content is greater than hitting a metal wall. A ruined prop shaft can not only cause challenging cornering, but it can also trigger the car to vibrate, which can further injury the rest of the drivetrain.
If the driveshaft is destroyed, you can choose to resolve it your self or consider it to a mechanic. Typically, driveshaft repairs expense about $two hundred to $three hundred. Elements and labor could differ primarily based on your car type and sort of fix. These areas can cost up to $600. Nevertheless, if you don’t have a mechanical history, it’s far better to depart it to a specialist.
If you recognize that 1 of the two drive shafts is worn, it is time to repair it. Worn bushings and bearings can result in the drive shaft to vibrate unnecessarily, creating it to break and cause even more hurt. You can also examine the heart bearing if there is any engage in in the bearing. If these signs occur, it is best to consider your vehicle to a mechanic as soon as achievable.
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Learn about U-joints

While most autos have at the very least one particular type of U-joint, there are other kinds offered. CV joints (also recognized as very hot rod joints) are employed in a variety of applications. The minor axis is shorter than the major axis on which the U-joint is positioned. In each circumstances, the U-joints are lubricated at the manufacturing facility. During servicing, the drive shaft slip joint need to be lubricated.
There are two primary designs of U-joints, like cast and press suit. They are normally held in location by C-clamps. Some of these U-joints have knurls or grooves. When selecting the appropriate fitting, be confident to measure the entire fitting. To make certain you get the correct dimension, you can use the size chart or examine the handbook for your distinct design.
In addition to lubrication, the problem of the U-joint must be checked regularly. Lubricate them regularly to keep away from untimely failure. If you hear a clicking audio when shifting gears, the u-joint place could be misaligned. In this scenario, the bearing could require to be serviced. If there is insufficient grease in the bearings, the common joint may possibly want to be replaced.
U-joint is an essential portion of the automobile transmission shaft. With out them, your vehicle would have no wheeled suspension. With out them, your vehicle will have a rickety entrance finish and a wobbly rear conclude. Since cars are unable to push on extremely-flat surfaces, they need flexible driveshafts. The U-joint compensates for this by allowing it to shift up and down with the suspension.
A correct inspection will decide if your u-joints are loose or worn. It ought to be simple to pull them out. Make certain not to pull them all the way out. Also, the bearing caps need to not go. Any signs of roughness or use would point out a require for a new UJ. Also, it is critical to be aware that worn UJs cannot be fixed.

Signs of Driveshaft Failure

One particular of the most frequent difficulties connected with a defective driveshaft is trouble turning the wheels. This severely limits your overall management above the automobile. Thankfully, there are many signs and symptoms that could reveal that your driveshaft is failing. You should get instant measures to establish the trigger of the difficulty. One of the most common brings about of driveshaft failure is a weak or faulty reverse equipment. Other widespread brings about of driveshaft harm contain driving as well hard, getting stuck in reverse equipment and differential lock.
An additional signal of a failed driveshaft is uncommon sounds although driving. These noises are typically the outcome of wear on the bushings and bearings that support the push shaft. They can also lead to your automobile to screech or scratch when switching from travel to idle. Based on the pace, the sounds might be accompanied by vibration. When this happens, it’s time to deliver your vehicle in for a driveshaft substitution.
1 of the most widespread symptoms of driveshaft failure is obvious jitter when accelerating. This could be a indicator of a unfastened U-joint or worn center bearing. You should completely inspect your automobile to figure out the lead to of these sounds and corresponding indicators. A licensed mechanic can help you decide the trigger of the sounds. A broken propshaft can seriously limit the drivability of the vehicle.
Regular inspection of the generate shaft can avert critical damage. Dependent on the hurt, you can substitute the driveshaft for anyplace from $five hundred to $1,000. Based on the severity of the injury and the amount of mend, the price will rely on the variety of areas that require to be replaced. Do not drive with a negative driveshaft as it can cause a critical crash. There are many ways to stay away from this issue entirely.
The 1st symptom to look for is a worn U-joint. If the U-joint will come loose or moves also significantly when trying to flip the steering wheel, the driveshaft is defective. If you see noticeable rust on the bearing cap seals, you can just take your auto to a mechanic for a extensive inspection. A worn u-joint can also indicate a difficulty with the transmission.
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The expense of replacing the drive shaft

Relying on your state and service centre, a driveshaft fix can expense as small as $three hundred or as higher as $2,000, based on the details of your vehicle. Labor charges are typically close to $70. Rates for the parts on their own variety from $400 to $600. Labor charges also differ by product and automobile make. In the long run, the choice to repair or change the driveshaft will rely on regardless of whether you require a quick automobile repair or a total vehicle repair.
Some automobiles have two independent driveshafts. One particular goes to the front and the other goes to the again. If your auto has 4 wheel push, you will have two. If you are replacing the axles of an all-wheel-push car, you may want a specific portion for each and every axle. Deciding on the improper one particular can end result in far more high-priced repairs. Before you start buying, you need to know precisely how a lot it will expense.
Based on the sort of car you personal, a driveshaft substitute will cost in between PS250 and PS500. Luxurious cars can price as considerably as PS400. However, for security and the all round overall performance of the vehicle, replacing the driveshaft may possibly be a required repair. The cost of changing a driveshaft relies upon on how extended your car has been on the road and how considerably put on and tear it has experienced. There are some signs that indicate a defective travel shaft and you ought to just take instant action.
Repairs can be pricey, so it’s best to hire a mechanic with expertise in the field. You will be paying hundreds of dollars a thirty day period, but you will have peace of mind being aware of the occupation will be carried out proper. Remember that you may possibly want to inquire a buddy or household member to assist you. Depending on the make and design of your car, changing the driveshaft is a lot more pricey than changing the parts and undertaking it oneself.
If you suspect that your push shaft is destroyed, be sure to fix it as soon as attainable. It is not advisable to travel a vehicle with abnormal vibration and sound for a lengthy time. Thankfully, there are some rapid ways to repair the problem and steer clear of pricey repairs afterwards. If you’ve seen the indicators previously mentioned, it truly is really worth getting the work done. There are a lot of symptoms that your driveshaft could require services, such as deficiency of energy or trouble transferring the vehicle.

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