Tag Archives: speed reducer

China wholesaler Bwy2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production gearbox engine

Product Description

 BWY2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production 

< ABOUT TILI

 

Technical data

 

Product Name  BWY2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

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Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

  • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
  • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
  • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
  • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
  • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
  • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
  • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
  • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
  • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
  • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China wholesaler Bwy2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production   gearbox engineChina wholesaler Bwy2 Cycloidal Pin Gear Speed Reducer Gearbox for Modern Mine Production   gearbox engine
editor by CX 2024-05-17

China Best Sales Harmonic Gearbox for Industry Robots High Precision Harmonic Gear Speed Reducer Drive Compact Design Robot Joint with for Collaborative Robotics gearbox drive shaft

Product Description

Product Description:

1.Flexspline is a hollow flanging standard cylinder structure.

2.There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.

3.It has a fully sealed structure and is easy to install. It is very suitable for the occasions where the wire needs to be threaded from the center of the reducer.

Advantages:

The first:High precision,high torque

The second:dedicated technical personnel can be on-the-go to provide design solutions

The third:Factory direct sales fine workmanship durable quality assurance

The fourth:Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

 

HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.

The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.

Our advantage is as below:

1.7 years of marketing experience

2. 5-person R & D team to provide you with technical support

3. It is sold at home and abroad and exported to Turkey and Ireland

4. The product quality is guaranteed with a one-year warranty

5. Products can be customized

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

HST-III Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CHINAMFG torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 10000
80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
80 39.1 4 85 8.8 54 5.5 146.1 14.9
100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
120 46 4.7 100 10.2 56 5.8 169.1 17.2
160 46 4.7 100 10.2 56 5.8 169.1 17.2
25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
80 135.7 13.8 350 35.6 192 19.6 653 66.6
100 157.6 16.1 383 39.1 248 25.3 744 75.9
40 100 308 37.2 660 67 432 44 1232 126.7 4000 3000 ≤30 15000

HSG Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CHINAMFG torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
14 50 7 0.7 23 2.3 9 0.9 46 4.7 14000 8500 ≤20 15000
80 10 1 30 3.1 14 1.4 61 6.2
100 10 1 36 3.7 14 1.4 70 7.2
17 50 21 2.1 44 4.5 34 3.4 91 9 10000 7300 ≤20 20000
80 29 2.9 56 5.7 35 3.6 113 12
100 31 3.2 70 7.2 51 5.2 143 15
20 50 33 3.3 73 7.4 44 4.5 127 13 10000 6500 ≤20 20000
80 44 4.5 96 9.8 61 6.2 165 17
100 52 5.3 107 10.9 64 6.5 191 20
120 52 5.3 113 11.5 64 6.5 191 20
160 52 5.3 120 12.2 64 6.5 191 20
25 50 51 5.2 127 13 72 7.3 242 25 7500 5600 ≤20 20000
80 82 8.4 178 18 113 12 332 34
100 87 8.9 204 21 140 14 369 38
120 87 8.9 217 22 140 14 395 40
32 50 99 10 281 29 140 14 497 51 7000 4800 ≤20 20000
80 153 16 395 40 217 22 738 75
100 178 18 433 44 281 29 841 86
40 100 345 35 738 75 484 49 1400 143 5600 4000 ≤20 20000

Exhibition:
Application case:

FQA:
Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Hst-IV
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Best Sales Harmonic Gearbox for Industry Robots High Precision Harmonic Gear Speed Reducer Drive Compact Design Robot Joint with for Collaborative Robotics   gearbox drive shaft	China Best Sales Harmonic Gearbox for Industry Robots High Precision Harmonic Gear Speed Reducer Drive Compact Design Robot Joint with for Collaborative Robotics   gearbox drive shaft
editor by CX 2024-05-16

China high quality Cast Iron Worm Gear Speed Reducer Gear Motor Gearbox with high quality

Product Description

Technical Parameters:

Model RV100-150
Power P(kW) 0.06-15
Transmission ratio (i) 5,7.5,10,15,20,25,30,40,50,60,80,110
Rotate speed
N(RPM)
14-280
Output torque T (N. m) 5-1800

Product Advantages:
 1. Its appearance is “square box” structure, with beautiful appearance, small volume, rapid heat dispersion, and flexible use and installation.
2. Worm and gear pairs adopt precision machining, manufacturing, and gearing test, to guarantee balanced transmission, low temperature rise, small noise, high efficiency, and long life.
3. Input and output parts adopt precise and neat processing, no rust and high end.
4. The product adopts superior bearing transmission parts and sealing elements, durable and no-leakage.
5. Continuously variable transmission and worm gear reducer use cooperatively, which can adjust output rotate speed in loads and realize continuously variable transmission.
 
Application:
Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. 
 
FAQ
Q: What is your MOQ of this item?
A: 5PCS. For the first time cooperation, we accept trial sample order. 

Q: What’s your payment terms?
A: 30% of contract value as deposit via T/T, 70% balance before shipment via T/T or L/C at sight. 
 
Q: What’s the delivery time?
A: 30 days after deposit received.
 
Q: How long is your warranty?
A: 12 months after the B/L be issued.

Office Block

Team

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, Industrial Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China high quality Cast Iron Worm Gear Speed Reducer Gear Motor Gearbox   with high quality China high quality Cast Iron Worm Gear Speed Reducer Gear Motor Gearbox   with high quality
editor by CX 2024-05-14

China OEM Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors synchromesh gearbox

Product Description

We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears.
When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.

 



Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .

We produce precision metal gearboxes through powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metal is mixed with binder material to create a”feedstock” that is then shaped and solidified using injection molding.The ability to combine several operations into 1 process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to “traditional” manufacturing methods.

MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM technology has found increased applications in the commercial world – from home appliances to watches, automobiles to aerospace, and medical to orthodontics.

The advantages of metal injection molding for metal fabrications :

  • Highest degree of design freedom for complex shapes and geometries
  • Provides practical economic solutions to increasingly stringent material and product design requirements
  • Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.
  • Components can be heat and surface treated, plated, welded and soldered
  • Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools

 

Metal injection moulding process custom metal parts 

MIM prcess in each steps :
1. Metal powers option
2. Binders
3. Mixing
4. Molding
5. De-binding
6. Sintering
7. post sintering operation such as polishing 
8. Mechanical properties MIM parts

Customized metal parts specification
 

Product type Custom high precision small gearboxes for DC motors
Material steel 
Process Powder metallurgy , metal injection molding 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  20 days for mass production

Custom metal parts

Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

  • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
  • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
  • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
  • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China OEM Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors   synchromesh gearbox	China OEM Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors   synchromesh gearbox
editor by CX 2024-05-10

China high quality Wholesale Gear Head Reduction Speed Reducer Mixer Lifter Crane Conveyor Right Angle Reductor Worm Gearbox sequential gearbox

Product Description

Wholesale Gear Head Reduction Speed Reducer Mixer Lifter Crane Conveyor Right Angle Reductor Worm Gearbox

Product Description

1. Light in weight and non-rusting
2. Smooth in running, can work a long time in dreadful conditions
3. High efficiency, low noise
4. Good-looking in appearance, durable in service life, and small in volume

Detailed Photos

 

Related Product

 

Product Parameters

Model 571 ~ 150
Power 0.06kw ~ 15kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing die-cast aluminum / Cast iron / Stainless steel
Accessories Flange / CHINAMFG shaft / Torque arm / Cover …

 

Product dimension

 

Our Advantages

 

Company Profile

 

FAQ

Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right Angle
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Blue or grey
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

  • Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
  • Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
  • Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
  • Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
  • Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
  • Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
  • Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
  • Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
  • Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
  • Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

  • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
  • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
  • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
  • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China high quality Wholesale Gear Head Reduction Speed Reducer Mixer Lifter Crane Conveyor Right Angle Reductor Worm Gearbox   sequential gearbox	China high quality Wholesale Gear Head Reduction Speed Reducer Mixer Lifter Crane Conveyor Right Angle Reductor Worm Gearbox   sequential gearbox
editor by CX 2024-05-06

China Professional High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor differential gearbox

Product Description

High Output Torque  Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor

Description:

  • Planetary gearbox is produced by modular design, and can be combined according to client’s request
  • Involuted planetary gear design
  •  Nodular cast iron Housing to increase rigidity and antiknock
  • Heavy duty bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of   torque
  • All gears are case hardened to get high surface hardness, which guarantee transmission efficiency and whole gearbox’s life
  • Planetary gearbox has 16 models for different torque range, and each model have 1‐5 reduction stages to achieve different ratios
  • Ratio range: 3.15‐9N. M
  • Output speed: 0.425‐445 r/min
  • Structure mode: Possibility of flange, foot, or shaft mounting solutions
  • Wide and comprehensive range of N series for industrial applications
  • Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
  • Rigid and precise nodular cast iron casing
  • Low noise running, high manufacturing quality standard
  • High and reliable performance, load capacity and low speed shaft bearing

Characteristic of Quality Planetary Gearbox for Slewing Drive/Speed Reducer :

1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing

 Ratio  3.15:1 to 9 Nm Input IEC Flange
Mechanical rating (n1 = 1500 min-1) up to 200kW Electric motor
Gear ratios 3.15 … 5000 Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions In line Applicable AC motors Integral motors and brake motors
Right angle (with bevel gear set) IEC-normalized motors and brake motors
Mounting type Foot Single and dual speed motors
Flange mounted Main brake features DC and AC supply
Torque-arm Faster brake reaction through electronically controlled rectifier
Output shaft options Solid shaft Main motor options Thermistors and thermostat sensors
Splined shaft Independent forced cooling
Female splined shaft Line driver and push-pull incremental encoder
Hollow shaft with shrink disc    

 

 

Our Services

With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.

Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs. 

These features enable a reliable and safe service life of over 200 000 operational hours. 

Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.

 

Our Honour and Patent :                                                                                                      

ABOUT US:                                                                                         

ZheJiang CHINAMFG Heavy Industry Machinery Co., Ltd.(formerly known as ZheJiang CHINAMFG Reducer Co., Ltd. ) (sgrgear )  has accumulated rich original designing & manufacturing experience after being founded in 1996. CHINAMFG brand planetary gear reducer has won honor of “Science and Technology Advancement Prize” awarded by the National Speed Reducer & Variator Industry Association.

We produce planetary gear units, planar double-enveloping worm gear speed reducers (cone worm gear reducer), helical-bevel gear motors, worm gear reducers, helical worm gear motors, helical gear motors and many other types of gear units. CHINAMFG gear motors and gear units have given satisfactory performance in different industrial applications, including metallurgy, mineral, architecture, shipbuilding, petroleum combination, aviation space-flight, lift routeing, textile mechanic, cement, pharmaceuticals, pumps, general mechanic and other domain.

With the advantage of high quality & competitive price, CHINAMFG gear motor and gear units are widely welcomed in the domestic market and exported to Southeast Asia, Middle Asia, North America and European countries etc.

With the excellent testing program, CHINAMFG company is always keeping up with the most advanced technology in the world. We have already acquired DNV-ISO9001: 2008 certificate,SGS, CE etc and a patent on CHINAMFG branded gearbox. 

We have adopted advanced CAD and CIMS in design & manufacture, which help our engineers develop 3 – 5 series of new efficient products each year. All staff in sales & service department are well trained termly, thus you will be always warmly welcomed and understood by our company.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Flange
Step: Three-Step
Customization:
Available

|

Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

  • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
  • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
  • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
  • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China Professional High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor   differential gearbox	China Professional High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor   differential gearbox
editor by CX 2024-05-03

China OEM Aluminum Housing Transmission Reduction Speed Reducer CZPT Drive Nmrv 050 030 063 040 Worm Gearbox with Electric Motor bevel gearbox

Product Description

Aluminum Housing Transmission Reduction Speed Reducer CHINAMFG Drive NMRV Worm Gearbox with Electric motor
 

Features

1. Light in weight and non-rusting
2. Smooth in running, can work a long time in dreadful conditions
3. High efficiency, low noise
4. Good-looking in appearance, durable in service life, and small in volume

 

Product Photos

 

 

Product Description

 

Model 571 ~ 150
Power 0.06kw ~ 15kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing die-cast aluminum / Cast iron / Stainless steel
Accessories Flange / CHINAMFG shaft / Torque arm / Cover …

 

FAQ

Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Hardness: Hardened Tooth Surface
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Aluminum Housing
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

  • Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
  • Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
  • Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
  • Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
  • Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
  • Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
  • Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
  • Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
  • Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
  • Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China OEM Aluminum Housing Transmission Reduction Speed Reducer CZPT Drive Nmrv 050 030 063 040 Worm Gearbox with Electric Motor   bevel gearbox	China OEM Aluminum Housing Transmission Reduction Speed Reducer CZPT Drive Nmrv 050 030 063 040 Worm Gearbox with Electric Motor   bevel gearbox
editor by CX 2024-04-24

China Good quality Factory Hot Sale Zly Series Cylindrical Reducer Industrial Speed Reducers Helical Gear Box with high quality

Product Description

 

Product Parameters

Applicable Industries

Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company

Gearing Arrangement

Helical

Output Torque

4~17000

Input Speed

750~3500rpm

Output Speed

0.06~310

Place of CHINAMFG

China

Brand Name

CHINAMFG

Product name

Gearbox

Application

Machine Tool

Color

Blue

Ratio

5-100

Mounting Position

Horizontal (foot Mounted)

Material

Steel

Certificate

ISO9001

Warranty

1 Year

Heat treatment

Quenching

Keyword

Gearbox

Product Description

 

Characteristics
1.The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth surface may
reach to HRC58-62. All gear adapts NC tooth grinding process, high in accuracy and good in contactperformance;
2.High in transmission efficiency: single stage, more than 96.5%; double-stage, more than 93%; three-stage, more than 90%;
3.Smooth and stable in run, low noise;
4.Compact, light, long life, high bearing capacity;
5.Easy to disassemble, inspect and assemble.

1.The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth surface may reach to HRC58-62. All gear adapts NC tooth grinding process, high in accuracy and good in contact performance
2.High in transmission efficiency: single stage, more than 96.5%; double-stage, more than 93%; three-stage, more 90%;
3.Smooth and stable in run, low noise;
4.Compact, light, long life, high bearing capacity;
5.Easy to disassemble, inspect and assemble.

Detailed Photos

 

Packaging & Shipping

 

Company Profile

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Type: Planetary Gear Box
Certificate: CCC CE
Logo: Support Custom
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

  • Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
  • Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
  • Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
  • Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
  • Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
  • Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
  • Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
  • Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
  • Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

  • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
  • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
  • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
  • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
  • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
  • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
  • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
  • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
  • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
  • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Good quality Factory Hot Sale Zly Series Cylindrical Reducer Industrial Speed Reducers Helical Gear Box   with high quality China Good quality Factory Hot Sale Zly Series Cylindrical Reducer Industrial Speed Reducers Helical Gear Box   with high quality
editor by CX 2024-04-16

China Hot selling RV Series Drill Speed Reducer Gearbox for Agricultural Machinery Bevel Gearbox cycloidal gearbox

Product Description

Why Choose Us

Product Details

Type

Worm Gear Speed Reducer/ gearbox

Model

WMRV 25/30/40/50/63/75/90/110/130/150/185

Ratio

7.5,10,15,20,25,30,40,50,60,80,100.

Color

Blue(RAL5571)/Silver grey (K9149) Or On Customer Request

Material

Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)

Worm wheel: Aluminum Bronze or Tin Bronze

Worm shaft: 20CrMn Ti

Output Shaft: steel-45#

Packing

Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty 1 Year
Input Power 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange IEC standard flange or on customer request
Lubricant Synthetic oil or worm gear oil

 

 

Company Profile

Exhibition

Customized Service

Certificate&Honor

Customer Comments

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Samples:
US$ 25/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

  • Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
  • Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
  • Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
  • Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
  • Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
  • Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
  • Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
  • Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
  • Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
  • Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China Hot selling RV Series Drill Speed Reducer Gearbox for Agricultural Machinery Bevel Gearbox   cycloidal gearbox	China Hot selling RV Series Drill Speed Reducer Gearbox for Agricultural Machinery Bevel Gearbox   cycloidal gearbox
editor by CX 2024-03-29

China Standard Durable Udl Stepless Variable Speed Reducer Gearbox with Good quality

Product Description

UDL Coaxial Stepless Motor Variator Variable Speed Reducer Gearbox

Detailed Pictures

Application

To increase ratio and adjust speed, it is connected between worm gearbox and motor.

Product Description

Dimensional Size


Packing&Shipping

Company Introduction

Greensky Power Company Limited is a China-based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:
We are dedicated to develop an international electric motor company that can deliver one-stop reliable products with customer-oriented service.

History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Location: 
Xihu (West Lake) Dis. district, HangZhou, China Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.

Background:
Greensky is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.

Certifications

Exhibition

FAQ

1 Q: What’s your MOQ for PC reducer?
A: 1unit is ok for sample testing

2 Q: What about your warranty for your reducer?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms?
A: TT, western union and PayPal. 100% payment in advance for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet

6 Q: What information should be given, if I buy a gearbox from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the reducer?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Step: Stepless
Transport Package: Carton+Pallet/Wooden Case
Specification: MB02-MB75
Trademark: Greenksy
Customization:
Available

|

Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China Standard Durable Udl Stepless Variable Speed Reducer Gearbox   with Good quality China Standard Durable Udl Stepless Variable Speed Reducer Gearbox   with Good quality
editor by CX 2024-03-07