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China OEM Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors synchromesh gearbox

Product Description

We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears.
When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.

 



Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .

We produce precision metal gearboxes through powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metal is mixed with binder material to create a”feedstock” that is then shaped and solidified using injection molding.The ability to combine several operations into 1 process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to “traditional” manufacturing methods.

MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM technology has found increased applications in the commercial world – from home appliances to watches, automobiles to aerospace, and medical to orthodontics.

The advantages of metal injection molding for metal fabrications :

  • Highest degree of design freedom for complex shapes and geometries
  • Provides practical economic solutions to increasingly stringent material and product design requirements
  • Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.
  • Components can be heat and surface treated, plated, welded and soldered
  • Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools

 

Metal injection moulding process custom metal parts 

MIM prcess in each steps :
1. Metal powers option
2. Binders
3. Mixing
4. Molding
5. De-binding
6. Sintering
7. post sintering operation such as polishing 
8. Mechanical properties MIM parts

Customized metal parts specification
 

Product type Custom high precision small gearboxes for DC motors
Material steel 
Process Powder metallurgy , metal injection molding 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  20 days for mass production

Custom metal parts

Workshop

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

  • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
  • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
  • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
  • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China OEM Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors   synchromesh gearbox	China OEM Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors   synchromesh gearbox
editor by CX 2024-05-10

China Good quality Bosch CZPT A2fe45/A2fe90/A2fe107/A2fe180/A6ve/A6vm Series Portable Mini Plunger Hydraulic Motors A2fe180/61W-Vzl181-K New Orginal Hydraulic Parts Swash Plate agricultural parts online

Product Description

Axial piston fixed motors convert hydrostatic energy into mechanical energy. The output torque increases with the pressure difference between the high and low-pressure. The output speed is proportional to the inlet flow and inversely proportional to the displacement of the hydraulic motor.

Company Profile

ZheJiang Zhongye Electromechanical Technology Co., LTD. is located in HangZhou High-tech International Enterprise Port Building 19, Liandong U Valley, High-tech Zone, HangZhou , ZheJiang Province, China.with a total investment of over 300 million yuan. Specializing in hydraulic piston pump, hydraulic valve, hydraulic motor, hydraulic cylinder and other hydraulic components research and development and remanufacturing.
Chairman has been engaged in the hydraulic industry for 36 years, and has a profound cultural background and understanding of the hydraulic field. He has successively established HangZhou CZPT Excavator Co., LTD., ZheJiang CZPT Fluid Transmission Co., LTD. In order to expand the operation and increase the export trade business, he introduced 2 directors with foreign investment experience to set up ZheJiang Zhongye Electromechanical Technology Co., LTD.The chief technical expert of Zhongye Electromechanical has maintained a good cooperative relationship with a certain naval department. He has provided nearly 20 kinds of product supporting equipment for a certain naval department, contributing to national defense and security. It has 19 authorized invention patents and 45 utility model patents, and is currently applying for 27 invention patents and 25 utility model patents. It has close cooperation and exchanges with Chinese Academy of Sciences, HangZhou Institute of Technology, ZHangZhoug University, HangZhou University of Technology, HangZhou University of Technology, Northwestern Polytechnical University, ZheJiang Jiaotong University, HangZhou University of Aeronautics and other leading universities in the field of fluid transmission in China
Zhongye Electromechanical is currently establishing a domestic advanced and internationally recognized physical and chemical inspection and testing center and hydraulic component testing and testing center. At the same time, the company will be equipped with military-grade, a full set of heat treatment workshops and a full set of imported processing and testing equipment. Precise production provides a reliable guarantee.
Zhongye Electromechanical has established a research and development team of 3 generations of old, middle and young generations. The old military experts who graduated from ZheJiang Jiaotong University and China Southern Airlines in the 1960s are the academic leaders. application on our products. With a group of hydraulic professionals who graduated in the 1980s and 1990s as the backbone, we have worked hard on product production quality, theory, details, methods and means to ensure the stability of product batches. There are many more professionals who have just graduated. With their passion and divergent ideas, they give eclectic ideas and proposals in many aspects, and give full play to their learning consciousness and potential to experiment from various aspects. , Tracking, summarizing, and improving, to ensure that our team not only has successors, but also can accumulate a lot.

Our Advantages

1.     Sock: There are a huge stock of hydraulic piston pump/motor/cylinder/reduction gears/solenoid Valve/pilot handle/parts etc.
2.     Packaging: Adopt a variety of packaging and multiple protection to ensure the integrity of products.
3.     Double plastic bags: the inner layer is rust and oil proof, and the outer layer is double protection to prevent rain from affecting the external packaging and then affecting the product
4.     High elastic foam paper: secure and provide close protection to the product
5.     Wooden case: prevent direct impact on products during transportation
6.     Logistics: The company is equipped with logistics department and freight drivers to ensure the safety and timely delivery of goods to the designated place/warehouse/port.
7.     Certificates: CE and EAC (Russian customs union )
8.     Our boss has 36 years experience in hydraulic industry and technical engineers are all has more than 15 years .
9.     Our factory is closed to ZheJiang port & HangZhou port.

Certifications

 

Other Products

 

 

 

Other models

Brand Product Model
Rexroth Hydraulic motor A2FE45/61W-VZL100
A2FE180/61W-VZL181-K
A6VE107/63W-VZU222B-S
A6VM107/63W-VZB380A-SK
A2FE107/61W-VZL181
A6VE250HZ/63W2-VZM088B-SO172
A2FE160/61W-VZL181-K
A6VM200HD1D/63W-VAB571B-S
A2FE90/61W-VAL100
A2FE45/61W-VZL100
A2FE180/61W-VZL181-K
A6VE107/63W-VZU222B-S
A6VM107/63W-VZB380A-SK
A2FE107/61W-VZL181
A6VE250HZ/63W2-VZM088B-SO172
A2FE160/61W-VZL181-K
A6VM200HD1D/63W-VAB571B-S
KPM Hydraulic motor M7X/M7V Series M7X85/M7V85
M7X112/M7V112
M7X160/M7V160
M2X/M5XSeries M2X63
M5X130-121
M5X130
M5X180-169
M5X180
M2X210
M2X/M5X-RG Series M2X63CHB-RG06D
M5X130CHB-RG11D
M5X130CHB-RG14D
M5X180CHB-RG14D
M5X180CHB-RG20D
M5X180CHB-12A-51A/260-169
M5X180CHB-10A-1DA/280
M3B800BP-800/369-XV083B
M7V160AD48-AV1E1A1XXN-12W
M7V160AD48-AV1E1A1XXN-12W
M3X280AC-280-BPN-252-XV005A
M3X200BPM-XV006A
M3B280
M3B280AC-280-149-XX042A
HMB Series/HMC Series/HPC Series/HMF Series
K3X Series/M3X Series/M3B Series/M3X/M3B-RG Series etc.

Certification: CE, ISO9001, Eac
Excitation Mode: N
Casing Protection: Open Type
Number of Poles: N
Speed: High Speed
Type: Plunger Type
Customization:
Available

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Customized Request

agriculturalparts

Types of agricultural parts

Agricultural parts can be divided into different categories. These components include tractors, moldboard plows, whips and sickles. Some of the different types of agricultural ingredients are listed below. Each of these parts is important for different types of farming. It is important to know the purpose of each and what it does. If you are a farmer or plan to become a farmer, these parts are critical to your operation.

Tractor

The first tractor appeared in the 1920s. Ford and International Harvester were among the first companies to produce farm tractors, but the industry has grown rapidly. By the 1920s, hundreds of companies were producing farm tractors. The agricultural depression of the 1930s forced many of these companies out of business. By the 1930s, only seven companies were major players in the tractor business. Ford produced the largest number of wheeled tractors in the United States between 1930 and 1955.
Some tractors are equipped with various accessories to enhance their performance. These specialized agricultural components are used for a variety of tasks. These include tillage, harvesting, planting and material handling. Tractors vary in horsepower, lift capacity, control and capabilities. Some models also have device mounting options. The downside of this is that if you need to use the tractor for other purposes, you will have to use additional attachments that can damage the tractor.
Modern tractors have a clutch pedal on the gear lever. This allows you to shift quickly without pedaling. Other tractors have a throttle speed button that improves hydraulic flow to the implement. However, the most important component of a tractor is the engine. Tractors must be driven safely because even minor accidents can cause serious damage to farm equipment. While there are many tractors that can operate without these parts, you can find the right tractor for your job.

Shared plows

One of the many uses of shared plows as part of agriculture is to increase the amount of soil in a field. This plow effectively removes compacted soil and lifts weed roots. According to the University of Nebraska-Lincoln Institute for Agriculture and Natural Resources, plowshares are best used in the fall, when weeds are less active and the soil is more fertile.
The basic plowshare can be adjusted by raising or lowering the plowshare to suit runners in the furrow. However, this design is not suitable for breaking up the heavier soils of northern Europe. In the 6th century, however, the advent of the wheel made it possible to use larger moldboards, which increased food production and population growth. Today, farmers in North America have access to a wide variety of moldboard plows.
Agricultural moldboard plows come in two basic styles, horse-drawn or tractor-style. Horse-drawn models have one bottom, while tractor-pulled moldboard plows have 1 to 14 hydraulically raised bottoms. Other variants include intermediate breakers and twin moldboard plows. Agricultural moldboard plows are often used in the Midwest and elsewhere.

Grass

Grass is used for mowing. The blade is double edged and bolted to the wooden handle. Steel blades are tempered and braced for strength and durability. The blade can be sharpened if necessary. The straw whip is 30 inches long, which can be a good or a bad thing depending on the user’s height. Blades can be sharpened with sandpaper or a file.
The traditional straw whip 32 includes a rear panel and horizontal shelves. It also features a hollow handle with an adapter at the proximal end and a carrying handle at the distal end. The first cable goes to the power supply and goes through the case and handle. After pulling the cable taut, the straw will be firmly attached to the small holder 8.
The suction tube 32 is connected to an electrical connection 47 that powers the device. A battery pack is provided for use away from the tractor. It is a plastic or metal box and consists of two parts: a rechargeable battery 67 and a female electrical plug 68. The switch locks in the open position to prevent accidental use. The switch is also equipped with a safety lock button. These two components work together to operate the straw.
agriculturalparts

Scythe

Although it is generally believed that the scythe was first developed in Roman times, its actual development may be earlier. Pliny mentioned two different types of sickles, Gallic and Roman. The Gallic sickle was the longer of the two and was made of mild steel, while the Roman sickle was made of harder, higher carbon steel.
In the past, people cut wheat by hand with a sickle. They replaced scythes and bagging hooks, which required users to bend over to harvest crops. Although they have largely been replaced by tractor machinery, scythes are still used today in parts of Asia and Europe. The sickle can also reach awkward corners, making it more useful in certain types of cuts.
The sickle belt stretches from Europe to the Middle East and the Midwest of the United States and Canada. It also spans most of Russia, the Middle East and North Africa. In the 19th century, Austrian sickle makers dominated the sickle industry. They produced millions of sickles, some dating back to the 1500s. Some of them were exported to India and the former Soviet Union.

Brushcutter

Brushcutters are powerful agricultural tools used primarily for felling and trimming vegetation. These parts are often multifunctional, and some models are even capable of maintaining road edges and ditches. Some models can even trim branches from certain types of trees. Before you buy your own brush cutter, be sure to read the manual carefully and follow the safety rules. For your own safety and the safety of others, please wear a hard hat, eye and hearing protection, padded gloves, long pants, and boots, and keep young children away from work areas.
Brushcutters are usually attached to the tractor via a 3-point linkage system, with the exception of high reach models that are attached to the tractor via fixed stirrups. Additionally, brush cutters often have a balancing mass located opposite the tractor. These agricultural components are complicated to install, but once installed, they remain coupled to the tractor. A brush cutter is a critical piece of equipment on any tractor.
Most brushcutters use hydraulic engines. The power is transmitted mechanically through a PTO (power take-over) mechanism or a cardan shaft, which turns a hydraulic pump. This pump draws hydraulic oil from a special tank and then sends it through a series of distributors to move the arm and the working organ. As a result, the power of the brush cutter is transferred from the tractor to the working organ by a hydraulic engine.
agriculturalparts

Transplanters

Transplanters for agricultural parts are equipment used to plant seedlings into soil. These machines are used in greenhouses and open fields to increase productivity, yield, and the success of harvesting transplanted crops. Transplanters are typically made of steel and are designed to fit seedlings of all shapes and sizes. Buying a used transplanter is a good idea as long as the working parts are in good condition. When considering a used model, you should inspect it for cracks or corrosion and broken parts.
A mechanical transplanter works faster than hand transplanting, but it becomes slower as your quads and back start hurting. Water-wheel transplanters have become popular in recent years. By automatically delivering water into the holes where the transplants are set, water is delivered to the root system without the need for manual intervention. Moreover, water-wheel transplanters save time on watering. John Good, a farmer who uses a water-wheel transplanter, says that speed is no different between a mechanical transplanter and a water-wheel one.

Cultivatorsw

The basic purpose of cultivators is to turn soil and plant matter into a workable form for the crops. Cultivators are used by both large and small farmers. Cultivators for small farming operations are usually self-propelled, but may be drawn behind a tractor. Two-wheel cultivators are typically fixed and powered by couplings, while four-wheel cultivators are attached via a three-point hitch and operated by power take-off. Some cultivators are still drawn behind a draft animal, and the methods are still used in many developing countries.
Cultivators are used in farming to break up soil around a crop. There are three different kinds of cultivators: row crop cultivators, disc cultivators, and power cultivators. Row crop cultivators are used to break up soil before planting, while harrows are used to prepare the soil for planting. In both cases, cultivators are used to disturb the soil consistently throughout the working width. In general, cultivating soil improves aeration and disrupts photosynthesis. Moreover, it can decrease water ponding time after heavy rainfall.
Cultivators are important parts of agricultural machinery. They aerate soil, prepare the seedbed, and kill weeds. By disrupting the soil, cultivators are used to evenly distribute chemical applications. Among them, glyphosate is the most common and widely used weed killer. It is safe for farmers to use, and it effectively eliminates most weeds in a single application.

China Good quality Bosch CZPT A2fe45/A2fe90/A2fe107/A2fe180/A6ve/A6vm Series Portable Mini Plunger Hydraulic Motors A2fe180/61W-Vzl181-K New Orginal Hydraulic Parts Swash Plate   agricultural parts onlineChina Good quality Bosch CZPT A2fe45/A2fe90/A2fe107/A2fe180/A6ve/A6vm Series Portable Mini Plunger Hydraulic Motors A2fe180/61W-Vzl181-K New Orginal Hydraulic Parts Swash Plate   agricultural parts online
editor by CX 2023-11-21